BUILT FOR THE BICYCLE INDUSTRY

The operating system for the bicycle industry.

Manufacturing is where VELO begins. Product, supply, factory, stores, trade, finance, people, service and the digital bicycle run on one shared operating layer.

Start inside the factory. Expand across suppliers, distributors, dealers, service centres and every bicycle you build.

Bicycle-nativeNot a generic SKU model
One digital threadIdea to warranty
AI operating layerAsk. Decide. Act.
VELO / Factory Command

Your factory. One operating system.

Representative sample data

Production today21,840
Plan attainment94.7%
Open shortages03
Dispatch ready620
DIGITAL BICYCLE

VELO MTB 29

Large / Matte Black / Rev R04

29 inch48 componentsBOM releasedQC linkedSerial ready
Ask VELO: Can we manufacture 3,000 MTB 29 tomorrow?

ACTUAL VELO OS

Real operating screens. Real bicycle logic.

The website no longer has to imagine VELO. The real product already runs demand planning, factory execution, Digital Bicycle records and CEO cost control in one operating layer.

02 - FACTORY LIVEWO-0001 - Trail 29 - 428 / 500 assembled
03 - DIGITAL BICYCLEProduct identity + BOM + routing + readiness
04 - CEO CONTROLCurrent manufacturing cost - Rs 1,442 / bike
05 - WHAT-IF CALCULATORReduce cost without slowing the factory

THE DIGITAL BICYCLE

The bicycle is the core record.

This is where VELO becomes bicycle-native. The Digital Bicycle connects configuration, BOM, cost, stock, engineering memory and factory readiness to one living product object.

One bicycle. One permanent digital thread.

The real VELO product already treats the bicycle as a live identity rather than only a SKU. Product decisions, BOM impact, readiness, cost and service stay connected.

ACTIVE PRODUCTTrail 29
SKUMTB-29-BLK
REVISIONV1
WEIGHT16.2 kg
MRPRs 12,999
COST / BIKERs 1,442
READINESSReview required
VISUAL BOM12 components / 3 sub-assemblies
Configuremodel + wheel + frame
BOMcomponents + quantities
Impactchange before consequences
Readinesscan this bicycle be built now?
Factoryroute + work order
Costtrue cost engine
Dispatchfinished goods allocation
Servicewarranty history
The same bicycle record powers configuration, engineering memory, cost control, production, traceability, dispatch and future service.

LIVE MODULES IN VELO TODAY

Built from real operating screens, not conceptual ERP boxes.

These are the screens already emerging inside the live product and they tell a stronger story than fictional mockups ever could.

TRADE + MOVE

Demand Live

  • SO-0001 confirmed
  • Northstar Cycles Distribution
  • 500 ordered / 0 allocated
  • 500 to build
  • Rs 74,99,500 order value
FACTORY CONTROL

Factory Live

  • 3 bicycle models
  • 12 BOM components connected
  • 3 production lines
  • 428 finished goods accepted
  • WO-0001 running
PRODUCT

Digital Bicycle

  • Metro 26 / Dash 20 / Trail 29
  • Variant configurator
  • Manufacturing readiness
  • Visual BOM
  • Engineering change impact
CEO CONTROL CENTRE

Cost Control

  • Current cost / bike: Rs 1,442
  • Target met
  • Live cost stack
  • Target discipline
  • Cost gap visibility
INTELLIGENCE

What-if Calculator

  • Reduce cost without slowing the factory
  • Output / day slider
  • Manpower slider
  • Material saving scenario
  • Rework / rejection scenario

REAL VELO FLOW

Demand creates the plan. The plan creates work. Work creates finished goods. Finished goods unlock dispatch.

This is what the live VELO screens already show: sequencing, dependency logic and cost visibility moving together across the same operating layer.

Demand Live - SO-0001LIVE FLOW
INPUTNorthstar Cycles Distribution
->
VELO CHECKS500 ordered, 0 allocated, 500 to build
->
ACTIONDemand drives plan, build and allocation
Factory Live - WO-0001AUTO ROUTE
EVENTTrail 29 work order
->
VELO CHECKS428 / 500 assembled
->
ACTIONRunning on Assembly Line 01
CEO Control + What-ifEXCEPTION
INPUTCurrent manufacturing cost Rs 1,442 / bike
->
VELO CHECKSTarget met + cost stack visible
->
ACTIONUse sliders to test savings before changing operations

THE BICYCLE ADVANTAGE

Go deeper where bicycles matter.

A broad ERP can manage products. VELO is designed to understand the relationships that make a bicycle manufacturable, traceable and serviceable.

Generic business system

ProductSKU
ManufacturingBOM + work order
InventoryStock quantity
After saleInvoice / warranty

VELO bicycle model

ProductModel + wheel + frame + colour
EngineeringCompatibility + revision
ManufacturingComponent genealogy + routing
After saleDealer + serial + service history

THE INDUSTRY LAYER

From factory to industry network.

The manufacturer is the anchor. Over time the same VELO platform can connect suppliers, distributors, dealers, service centres and the bicycle itself.

Supplierscomponents + quality
Distributorsstock + demand
Dealersorders + credit
VELO COREshared bicycle operating layer
Factoriesproduct + production
Servicewarranty + parts
Financecost + cash
Transportroute + POD
Digital Bicyclepermanent identity

VELO Switch

Keep your history. Change your operating system.

Start by integrating with the systems you already use. When you are ready, move historical and live business data into VELO with reconciliation instead of starting over.

Tally / BUSY
->
VELO Bridge
->
Reconcile
->
VELO Core
Ledgers retained
Inventory retained
Invoices retained
Outstanding retained
Opening balances reconciled
History preserved

BOOK A VELO FACTORY DEMO

Show us your factory. We will show you how VELO would run it.

Built for bicycle manufacturers starting at 25,000 bicycles per year and scaling to complex multi-plant operations.

Demo request captured in this preview. Connect this form to your CRM or Shopify form endpoint before publishing.
VELO - The operating system for the bicycle industry.Manufacturing is where VELO begins.
VELO OS

The bicycle company, running as one system.

A self-guided tour of how VELO connects product, materials, factory execution, dealers, people, finance, service and the permanent Digital Bicycle record.

Representative demo data - sales experience only
Factory Command - Sample data

Run the day from exceptions, not spreadsheets.

VELO watches production, materials, dispatch and people availability so management sees what needs a decision now.

Production today
21,840

of 23,060 bicycles planned

Plan attainment
94.7%

2 lines on plan, paint at 91%

Material shortage
5,800

29-inch rims short against confirmed plan

Dispatch readiness
620

bicycles packed for Delhi NCR dealer order

Backup status
Active

Stores Manager Absent - Backup assigned

Digital Bicycle
R04

VELO MTB 29 - 48 linked components

1
Owner exception queue

Rim shortage threatens Friday plan. Draft PO ready.

2
Invoice mismatch

4,000 invoiced vs 3,968 QC accepted. Difference held.

3
Transport gap

620 bikes ready. Vehicle assignment pending.

Ask VELO

Can we produce 18,000 MTB 29s without delaying confirmed dealer orders?

Run the day from exceptions.

  • Production today: 21,840 / 23,060
  • Plan attainment: 94.7%
  • Material shortage: 5,800 29-inch rims
  • Dispatch readiness: 620 bicycles
  • Backup status: Stores Manager Absent - Backup assigned
  • Owner exception queue + Ask VELO
Next step

See what VELO would look like inside your bicycle company.

Walk through your models, materials, plants, dealers and current systems in a factory demo.

Representative demo data shown above. This Shopify tour does not write production transactions.

Book Factory Demo
Watch VELO run a bicycle factory

One order enters. The whole operating system responds.

Representative demo data. The story remains readable without animation; scroll emphasis only highlights the stage you are viewing.

01

Dealer order: 620 MTB 29

A confirmed dealer order enters VELO with variant, promise date and dealer credit context.

Dealer: Delhi NCR620 bicyclesdealer credit: clear
02

VELO checks feasibility

The system checks the BOM, inventory, supplier availability, line capacity and confirmed commitments before promising production.

BOM R04inventoryline capacitysupplier availability
03

29-inch rim shortage: 5,800 pcs

The material engine identifies the shortfall before it becomes a line stoppage and compares the required date with supplier lead time.

Material risk8-day lead timeConfirmed demand
04

Draft PO + production schedule

VELO prepares a Draft PO for approval and proposes the production schedule around available material and capacity.

Draft POproduction scheduleLine 2
05

Stores Manager Absent

People availability is checked against the skills matrix. Backup assigned - no production block.

Skills matrixBackup assigned - no production block
06

Production + Final QC

Components are issued to the line, the bicycle is built, serialised and released only after Final QC passes.

Line 2 / Shift BSerialFinal QC: Passed
07

Dispatch + transporter

Packing, invoice readiness, vehicle assignment, transporter choice and POD become one shipment record.

620 readytransporterDealer ETA
08

Digital Bicycle Passport

One bicycle. One digital thread. The finished bicycle keeps its manufacturing identity after it leaves the factory.

SN V29-260923-1842Serial
VELO MTB 29 / R04Model + BOM
Line 2 / Shift BProduction
Final QC: PassedQuality
Dealer: Delhi NCRTrade
Warranty + serviceLifecycle
03 - Bicycle Manufacturers

Built around the way a bicycle factory actually works.

VELO connects bicycle configuration, BOM, materials, stores, production, quality, dispatch, dealers, people and cost in one operating layer - without forcing your factory into a generic ERP model.

Bicycle-native core

A bicycle is more than an SKU.

Wheel size, frame size, colour, geometry, components, engineering revision and routing all influence whether a bicycle can actually be built. VELO keeps those relationships together.

PRODUCTDigital Bicycle

Model, variant, wheel size, frame size, colour, geometry and permanent identity.

ENGINEERINGBOM + revisions

Engineering BOM, manufacturing BOM, compatibility and change history.

SUPPLYMaterial readiness

Shortages, supplier lead times, purchase demand and component availability.

FACTORYBuild execution

Work orders, routing, output, quality and finished-goods acceptance.

One operating thread

Demand should drive the factory automatically.

The same bicycle record can move from customer demand to planning, material checks, build, quality, allocation, dispatch and service.

Demand>Plan>Material>Build>QC>Allocate>Dispatch>Service
Real VELO logic

See the operating system, not a feature checklist.

The live product is already being shaped around demand, factory execution, Digital Bicycle records and CEO-level cost visibility.

Factory command - representative view
ORDERED500
TO BUILD500
ASSEMBLED428
COST / BIKERs 1,442
Ask VELO: Can Trail 29 demand be fulfilled without creating a material or capacity exception?
Where VELO goes deeper

Generic ERP where necessary. Bicycle-native where it matters.

Keep finance, purchasing and inventory discipline, but add the bicycle semantics horizontal ERP usually does not understand.

STORESQR + location control

GRN, QC hold, put-away, bins, issue, return, transfer and cycle count.

QUALITYTraceable QC

Incoming, line and final checks tied to components, work orders and serials.

PEOPLELower dependency

Skills, shifts and backup routing reduce reliance on one employee remembering the process.

CEOCost + exceptions

See manufacturing cost, material risk, output and decisions without chasing departments.

VELO for bicycle manufacturers

Run the factory from one bicycle operating model.

Start with product and factory execution. Expand into trade, finance, people, service and the wider bicycle network.

VELO for e-bike manufacturers

An operating system for the electric bicycle lifecycle.

Mechanical product data is only half the story. VELO can connect frame, battery, BMS, motor, controller, display, charger, Firmware, Wiring harness and Sensor traceability to one Digital Bicycle.

Digital e-bike passport

Every electrical object belongs to the same bicycle.

Representative demo data. The sales page shows traceability relationships; it does not flash firmware or write production transactions.

Digital Bicycle

VELO E29 / Large / Graphite

EB29-260923-00482bicycle serial
BAT-LFP-884201battery serial
MTR-MID-039184motor serial
Supplier batch BAT-26-09-Bsupplier batch
Battery48V pack / serial linked
BMSBMS-4.8 / pack relationship
MotorMid-drive / motor serial
ControllerCTRL-29-A / compatible
DisplayDISP-CAN-02
ChargerCHG-48-4A
FirmwareFW 3.4.12 / recorded
Wiring harnessWH-E29-R2
SensorTorque + speed sensors
Compatibility before production

Mechanical + electrical fit, checked as one product.

Compatibility is not only wheel size and frame geometry. Battery envelope, motor mount, controller, harness, display, sensor and firmware family all become part of the product rule set.

Battery / frame compatibility

Pack dimensions, mount, voltage family and model rules.

Motor / drivetrain compatibility

Mount type, crank interface, gearing and torque envelope.

Controller / motor pairing

Voltage, current, communication and approved combination.

Display / Firmware family

Recorded firmware / service record by configuration and bicycle serial.

Wiring harness / Sensor

Harness revision, connector set, torque sensor and speed sensor relationships.

Charger / market variant

Approved charger, plug standard and regional configuration.

Quality + service

Trace the problem back to exactly what was built.

Battery and electrical failures are expensive when the factory cannot isolate which serials, supplier batches, firmware families or production windows are affected.

incoming electrical QC

Supplier batch, visual checks, voltage and sample acceptance.

battery checks

Pack identification, charge state, BMS response and acceptance result.

final electrical test

Motor assist, display, sensors and system response before release.

battery warranty

Claim follows battery serial, bicycle serial, supplier batch and service history.

motor claims

Motor serial and original build genealogy remain available to service.

firmware / service record

Service can record installed firmware and later service events against the bicycle.

battery failure pattern

Intelligence can surface repeated failures by pack type or production period.

supplier batch issue

Affected supplier batch can resolve to exact bicycle serials.

Ask VELO

Turn traceability into decisions.

Representative intelligence examples connect quality, warranty, component and production records.

warranty trend

Are battery claims increasing for one pack family or production window?

component compatibility risk

Which planned configurations combine components outside the approved rule set?

Supplier risk

Which open orders contain a supplier batch with rising rejection or warranty signals?

E-bike factory demo

Map your e-bike genealogy into VELO.

Bring your model structure, battery/motor traceability needs and current ERP stack.

VELO Enterprise

One operating layer across every bicycle plant.

Give each plant operational autonomy while corporate teams see shared procurement, cross-plant inventory, finance, capacity, permissions and exceptions from one bicycle-industry data model.

Multi-Plant Command

See the group before you call three plant heads.

Representative demo data. Plant cards show how VELO could surface output, material risk and dispatch readiness without pretending these are live optimisation results.

Plant A - NorthMTB + kids lines
94%
Plan attainment
Plant B - WestRoad + hybrid
88%
Plan attainment
Plant C - E-bikeE-bike assembly
96%
Plan attainment
Ask VELO - Representative demo

Which plant should build the next 18,000 MTB 29s with the least material risk?

Shared Procurement

Buy as a group. Plan as a plant.

Central teams can aggregate component demand, compare supplier commitments and still preserve plant-specific requirements and delivery windows.

Group demand

29-inch rims: 46,000 pcs across Plant A and Plant B.

Supplier allocation

Lead time, capacity, quality history and commercial terms visible together.

Shared Procurement

Draft group PO can preserve plant split and required dates.

Cross-Plant Inventory

Move material before you buy material.

A representative rule can compare shortage at one plant with excess stock at another before creating new external demand.

Plant A shortage: 5,800 rims>Plant B available: 2,400>Transfer candidate>External buy: balance only
Enterprise Permissions

One platform does not mean everyone sees everything.

Roles can follow the organisation without forcing a wide permission spreadsheet on daily users.

Corporate

Group visibility, shared procurement, consolidated finance and executive intelligence.

Plant

Plant-local planning, production, stores, maintenance and quality operations.

Department

Role-specific transactions and approval queues.

Audit

Read-only operational and financial history with immutable evidence.

Admin

User, role and configuration governance.

Leadership

Exceptions and decisions without daily transaction clutter.

Consolidated Finance

Plants transact locally. Management reads one financial truth.

Consolidation can sit alongside plant-level ledgers, receivables, payables, stock valuation and manufacturing costing.

Plant P&L

Plant-level operating view.

Group cash flow

Cash requirements and movements across entities.

Inventory value

Quantity and valuation by plant and warehouse.

Manufacturing cost

Compare model cost and variance across plants.

Coexistence first

Connect the enterprise before replacing the enterprise.

These are integration/coexistence targets, not claims of certified connectors. VELO can be designed to exchange data with incumbent systems as rollout matures.

SAPOracleTallyBUSYbarcode / QRbiometrictransport systemsdealer systemsbanking / GST workflows
Enterprise demo

Map your plants into one VELO operating model.

Bring your plant structure, existing ERP landscape, dealer footprint and biggest cross-plant operating pain.